Balancing machines are instruments that indicate if a rotating component, such as a rotor or fan, rotates in an unbalanced manner. If the component wobbles or vibrates a lot, the balancing machine will point out the imbalance so it can be corrected. The importance of balancing is directly related to the longevity of the rotating component and how well the component functions.
What is the difference between soft-bearing and hard-bearing balancing machines?
Soft-bearing machines use flexible supports, making them sensitive to very small vibrations and suitable for lighter or smaller parts that require high accuracy. Hard-bearing balancing machines, on the other hand, use more rigid supports, so they are more suitable for larger and heavier rotors. Hard bearing balancing equipment may be less sensitive to tiny vibrations, but they are easier to set up and give reliable results across a wider range of workpieces.
What types of parts can be tested on balancing machines?
Balancing machines are used to rotating parts such as motor rotors, impellers, fans, flywheels, clutches, gears, pulleys, and brake drums. By correcting unbalance, they help reduce vibration, extend service life, and keep production running more smoothly.
What drive methods are available?
Balancing machines can be configured with belt drive, universal joint drive, or self-drive. Belt drive is usually chosen for smaller rotors that require accuracy, while universal joint drive delivers higher torque and is safer for heavier parts. Self-drive designs are used when the workpiece can rotate under its own power.
What factors can influence balancing accuracy?
Accuracy may be affected by operator handling, incorrect markings, or mismatched correction points. Technical issues such as damaged sensors, loose connections, or electronic failures can also play a role. Regular calibration and proper setup help keep results consistent.
How often should balancing machines be calibrated?
The frequency depends on usage intensity and operating environment. In most cases, calibration is recommended to calibrate balancing machines once a year, but for machines running under heavy workloads or harsher conditions, more frequent checks are advised to maintain precision.
Do balancing machines require a special foundation?
For accurate readings, balancing machines should be installed on a solid industrial floor to avoid external vibrations. This stable setup is especially important for hard-bearing models, where force measurement is used to calculate unbalance.
How is a vertical balancing machine different from a horizontal one?
Vertical balancing models hold the workpiece upright, which is a better fit for disc-shaped components with a concentrated center of gravity, like brake discs or flywheels. Horizontal balancing machines hold the workpiece lengthwise and are commonly used for longer shafts, spindles, or motor rotors.
What range of workpiece size and weight can be handled by the vertical balancing machines?
Standard vertical balancing machines can balance workpieces that range from around 80 mm up to 700 mm in diameter, with weights ranging from a few hundred grams to about 200 kg. For workpieces with sizes that aren't within this range, we can provide customized balancing solutions.
What correction methods are available?
Depending on the workpiece and customer needs, unbalance can be corrected by drilling, milling, or adding weight with welded or attached counterweights. Both manual and automatic options are available.
What drive methods do horizontal balancing machines support?
They can be equipped with universal-joint drive, belt drive, or built-in motor spindle drive, depending on the application.
How can horizontal balancing machines handle rotors with multiple correction planes?
They support single-plane and dual-plane unbalance detection, as well as multi-plane measurement with sectional correction, which is especially useful for wind power rotors and blower impellers.
Do the machines comply with international standards such as ISO 1940 or CNAS?
Yes, products comply with GB/T19001 quality management standards and are certified by CNAS laboratories in China.
Is the operating interface multilingual, and is professional training required?
The interface is available in Chinese and English by default, with other languages available upon request. Horizontal balancing machines are easy to learn, and training can be provided either on-site (at customer’s expense if special arrangements are needed) or through remote video training.
Can horizontal balancing machines be customized? What options are available?
Yes, non-standard customization is available. Options include special fixtures, automation features, MES integration, pneumatic mechanisms, and more.
What advantages does a field balancer offer compared to traditional balancing machines?
A field balancer offers unbalance testing without the rotor removal, thus eliminating the possible long disassembly time and down time. Measurements can be taken while the equipment is running which is beneficial for large installations or installations that are not easy to dismantle. The field balancer’s small size and portability also helps field service engineer safely transport the unit from site to site.
Can test results be stored or exported?
Yes. Measurement data can be stored directly on the device and exported as reports for printing. It can also work with computer software to create detailed documents, making record-keeping and client reporting much simpler.
Are field balancers suitable for outdoor or harsh conditions?
Field balancers are designed for demanding industrial use, with protection against dust, vibration, and water. They also include a high-capacity battery, so they can be relied on for outdoor work and in environments with heat, dust, or other challenging conditions.
What is the measurement accuracy of the measuring system?
The system offers a measurement resolution of up to 0.1 g.mm or higher. Actual accuracy may be influenced by factors such as sensor quality, installation position, and ambient vibration.
Is the software interface in balancing measuring system user-friendly? Does it support multiple languages?
The measuring system provides a graphical interface that is clear, intuitive, and easy to operate. It supports multi-language switching, including Chinese and English, to meet the needs of different users.
Wear Testing Machine
What are the common test configurations?
Typical setups include pin-on-disc, ring-on-ring, and ring-on-disc sample contact forms.
What types of tests can be performed?
Tests may include dry friction, wet friction, and abrasive wear comparisons under varying loads, speeds, and temperature conditions.
Which machine is suitable for evaluating both metallic and non-metallic materials under different friction states?
The M-2000A friction and wear testing machine is recommended. It simulates multiple working conditions such as sliding friction, rolling friction, combined friction, and intermittent motion. Equipped with an adjustable speed system, it enables evaluation of friction coefficients and wear mechanisms from very low to high speeds, making it ideal for both research and industrial applications.
Which machine is suitable for pin-on-disc tests combined with measurement of friction coefficient and lubricant performance?
The MPX-2000 friction and wear testing machine is the optimal choice. Designed as a vertical-axis pin-on-disc system, it supports pin-on-disc, ring-on-ring, and ring-on-disc configurations. It measures wear resistance and friction coefficient under controlled loads and speeds. When fitted with an oil cup, it also supports wet friction tests, making it applicable for evaluating lubricants such as hydraulic oils and engine oils.
Which machine should be used for testing metallic materials in mortar or corrosive slurry environments?
The MSH slurry erosion wear tester is designed for such conditions. Using a free-abrasive method, it exposes rotating samples to impacts from abrasive particles within slurry while also incorporating corrosive media. This allows simulation of wear and erosion in environments with weak acids, weak alkalis, and mortar.
What is the difference between the abrasive wear tester and the friction & wear tester?
The abrasive wear tester introduces external abrasive media such as quartz sand or alumina powder. This makes it more representative of working conditions in mining, agricultural machinery, and construction equipment, where abrasive particles are present.
What are the common test methods?
Three main abrasive wear modes are supported:
Dry sand rubber wheel wear test
Wet sand abrasive wear test
Impact abrasive wear test
What material types can be tested?
The abrasive wear testing machine is suitable for metals, plastics, rubbers, coatings, ceramics, and composite materials. It is widely used in the automotive, aerospace, electronics, machinery, and building materials industries, covering most common material testing requirements.
Which testing equipment is suitable for simulating ore wear conditions to test the wear resistance of metals?
The ML-100 abrasive wear testing machine is recommended. It simulates solid wear conditions such as ore and sand. Adjustable parameters include load, speed, and test duration. It provides quantitative evaluation of metallic wear resistance and supports abrasive wear mechanism research. It is widely applied in mining machinery and building material industries.
Which machine is recommended for testing material wear resistance in wet sand environments while simulating agricultural machinery conditions?
The MLG-130 abrasive wear testing machine (dry sand/rubber wheel test) is suitable. By adjusting the composition of the slurry medium, it can simulate wet sand conditions. With variable rubber wheel speed and normal pressure, it recreates working conditions of agricultural and mining equipment in mud or ore environments. It also supports water or other liquid media, making it a versatile choice for material selection and wear mechanism studies.
Is there a dedicated machine for wet abrasive wear testing under slurry erosion conditions?
The MLS-225 abrasive wear testing machine is designed for wet abrasive wear tests. It uses sliding friction with a rubber wheel to drive a mixture of ore particles, sand, and water against the sample. This setup accurately simulates mining and transport machinery operating in wet abrasive environments and is suitable for testing both metallic and non-metallic materials for wear strength and durability.
How is accuracy ensured before delivery?
Every wear tester goes through careful calibration and inspection in line with standards like ISO 9001. This step makes sure the measuring accuracy is verified and consistent before the tester is shipped out to clients.
What types of materials can be tested?
Wear testing machines can work with different types of materials, including metals, plastics, rubber, coatings, ceramics, and composites. Thanks to wear testers versatility, they are commonly used in industries such automotive, aerospace, electronics, general machinery, and building materials.
Which test parameters can be measured?
Depending on the configuration, parameters such as friction force, coefficient of friction, wear volume, temperature, speed, load, time, and displacement can be recorded. The measuring ranges can also be customized to match high-temperature, heavy-load, or high-speed conditions.
How reliable are wear testers in daily use?
Wear testers are made with robust frames and industrial-grade components, reducing vibration and interference during operation. Feedback from more than 5300 users shows that the wear machines we offer have consistently proven stable and reliable in daily use across different industries.
Is it possible to run multiple wear test methods on one wear tester?
Yes. Sliding, rolling, and contact wear modes (point, line, or area) can all be performed with the right fixtures and attachments, which makes the testers adaptable to many real-world scenarios.
Service & Support
What services are available after purchasing balancing or wear testing machines?
When clients purchase either a balancing or wear testing machine, they gain access to comprehensive services that cover spare parts supply, operator training, on-site guidance, fast repairs, and upgrade options. These services are meant to minimize downtime and keep the balancing and wear testing equipment running smoothly all year around.
Is retrofit or upgrading available for older balancing machines?
Yes. Older balancing machines, even those supplied by other manufacturers, can be upgraded with updated measuring systems, new sensors, or software upgrades. This way, our clients can keep their existing setups while boosting accuracy and overall performance of their balancing equipment.
What kind of training is available for balancing and wear testing machines?
We offer training for both balancing and wear testing machines, with sessions adjusted to each client’s needs. Depending on the situation and each client's requirements, the training can be delivered on-site or arranged as a workshop. Training typically covers setup, proper testing procedures, and daily maintenance, enabling operators to feel comfortable using the machines and maintain steady operation.
What kind of warranty and service response can clients expect?
A one-year free warranty is included, followed by lifetime service support. Remote technical guidance is available to solve problems quickly, and service engineers can provide on-site assistance when required.
Are certifications and reports provided?
Both balancing machines and wear testing machines are shipped with a factory inspection report. If needed, third-party calibration certificates such as CNAS or MA can also be arranged. Some models additionally meet CE certification standards.
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